Electronic Design and Manufacturing Services

KNOWLEDGE AND PROCESSES THAT EXPAND YOUR CAPABILITIES

Take advantage of Sealevel’s proven expertise designing and manufacturing quality electronic boards and systems. We specialize in high mix, complex printed circuit board design and assembly. System level design, integration and testing are available for one-stop service.

 

Custom Design Services

 

Design Specification and Project Management

Successful projects start with clear specifications. Sealevel’s experienced project managers will work with you to create a Statement of Work and project schedule, then follow a requirements-based design process to meet all project deliverables.

 

Electrical Design

Our engineers use advanced schematic capture, layout, routing and modeling tools for error-free designs and fast time-to-market.

 

Mechanical Design

Advanced 3D modeling enables full turnkey system design with amazing speed and accuracy. Thermal modeling is used to create simulations and predict environmental performance before prototypes are produced.

 

Software Design

Whether your project requires a custom BSP, microcontroller firmware, driver, API or test utilities, Sealevel’s team is adept at solving even the most complex problems. Many of our designs use advanced field programmable gate arrays (FPGAs) to reduce size and cost while increasing flexibility.

 

Electronic Assembly and Testing

 

Sealevel’s assembly capabilities are optimized for low to medium volume production. State of the art surface mount line, X-ray, BGA and fine pitch repair equipment can reliably handle even the most sophisticated designs.

Printed Circuit Board Assembly

 

• Real-time Process Feedback and Control Systems

• Defect Tracking and Trending

• Route Verification

• Real-time Process Alarming

• Barcoding and Batch Lot Tracking

• Feeder Verification

• Electrostatic Discharge Controls (ESD)

• Moisture Sensitive Controls (MSD)

• Customer Deviation and ECO controls

 

Certification/Registrations

 

• ISO 9001:2008 Registered

• ITAR Registered

• DDTC Registered

• SAM Registered

• RoHS Compliant

• ESDS 2020 Compliant

• IPC-A-610 Workmanship Certified

• IPC-7721 Repair Skill Certified

• J-STD-001 Soldering Certified

 

System Integration

 

Choose Sealevel as your full system integration partner. Whether you need a powerful sever with extensive storage or a low cost white box, we’ll supply a tested system delivered consistently over the life of your project. Computerized build instructions guide technicians through each step in the process and quality documentation is provided with every shipment.

 

Our integration services also include full software system imaging and installation. We work with our customers to create an approved initial image release that includes OS, hardware drivers, application programs, security settings and anything else specific to the application. Then we manage the image, adding any necessary updates to the OS required for new software releases or security updates.

 

Supply Chain Management

 

Sealevel’s supply chain management services leverage key vendor relationships to minimize cost and inventory while meeting challenging delivery requirements. Our experienced management works with each customer to create a customized program with optimum cycle time.

 

Supply Management Services

 

• Strategic Vendor Models

• Commodity Aligned Procurement

• Supply Kanban

• Vendor Management Inventory (VMI) Programs

• Consigned Materials Strategies

• Bonded Inventory Management Programs

• Life Cycle Strategies

• Counterfeit Parts Avoidance